Use the strap adjusters to tighten any loose straps. Record the three numbers displayed in the gear position, clock and odometer displays. Place a drain pan beneath engine crankcase and remove the drain plug. Rotate bearing by hand and check for smooth rotation. After downloading your 2013 Polaris Ranger 400 Midsize service manual you can view it on your computer or print one or all of the pages needed. Be sure vent lines are routed properly and secured with cable ties. .
Camshaft Gear 2871043 Crank Gear Counterbalance Gear 3. Remove the seats, rear service panel and the rear cargo box see Chapter 5. Remove the battery from the vehicle to prevent damage from leaking or spilled electro- lyte during charging. Notes, cautions and warnings throughout each chapter pinpoint critical service information. Shift the transmission to neutral. Avoid steep hills 15° maximum.
Do not service axle nuts that have a cotter pin installed. Customer Service 2013 Polaris Ranger 4X4 800 Service Manual 400 pages in. Practice turning at slow speeds before attempting to turn at faster speeds. Do not start the engine! With non-Polaris approved accessories - they may seriously affect stability. Torque drain and fill plugs to specification. No device can assure occupant protection in the event of a rollover. Failure to follow the safety precautions could result in serious injury or death.
Tighten the shift cable nut to specification. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. Remove the front bumper see Chapter 5. Walk the belt out of the driven clutch and drive clutch. Any illustrations without cab nets are only to allow component identification.
Moreover, we are in fact owners of intellectual property, property that is a valuable asset to our business. Remove the E-clips F , washers G , and the clutch rollers H. Refer to Chapter 7 for drive shaft boot replacement. Remove the drive belt, drive clutch and driven clutch see Chapter 6. Maintain the fluid level even with the bottom threads of the fill plug hole. Stalling While Climbing a Hill Stalling or rolling backwards while climbing a hill could cause an overturn.
Clean end of taper on crankshaft and the taper bore inside drive clutch. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands. Piston should slide in and out of bore smoothly, with light resistance. Allow it to cool before resuming charging. Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil. Place a drain pan under the main gearcase drain plug.
Not all models come with all features. Remove the Torx screws retaining the rear floor. Remove the belt from the vehicle. Maximum Box Load 500 lbs. Remove the fastener retaining the upper portion of the steering wheel tilt shock to the pivot tube.
Place the assembly in a vise. Reinstall the arrestor and torque the screw to specification. Control Arm Pivot Tube Bushing 7. Performing the scheduled maintenance is very important. You will be able to use the search function to browse the manual and print out your needed pages.
Vehicle rollover can cause severe injury or death. Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil. Replace bearing if any of these things are evident. Place the vehicle on a level surface with the headlight approximately 25 ft. Do not start the engine! Remove bushing and removal tool from adapters. Properly dispose of shop towel.
The center seat is equipped with a lap-style seat belt. Do not dilute with water. Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. Environmental Protection Agency emission reg- ulations. Replace rear bearing carrier if damaged.